Heavy Metal Fabrication Without the Guesswork

Need a BIG steel structure built to spec?
Here’s how we can help…

Our Core Services

Precision Forming Services. Man working on computer with technical CAD design on the screen, surrounded by papers, calculator, and office supplies.

Engineering

Smart problem-solving from the start.

We partner with your team to review drawings, identify challenges, and engineer the right process before a single plate gets cut. Whether that means designing custom tooling, developing weld sequences, or modeling form behavior, we make sure the plan is as strong as the steel.

    • Full project planning and fabrication sequencing

    • Design review and process engineering for heavy plate structures

    • Custom fixture and tooling design

    • Weld sequencing and distortion control

    • Integration with customer CAD models and technical data

    • Material certification and traceability documentation

Kort Nozzles. Large industrial machine in a factory workshop with steel beams, tools, and equipment around.

Forming

The kind that takes special equipment.

Our team routinely forms thick mild steel, stainless, and AR plates with large scale rolling cylinders to desired diameter. Off-the-shelf equipment doesn’t cut it, so we build our own—giving us the flexibility to form oversized, high-strength materials accurately and safely.

    • Bar roll forming and heavy structural forming

    • Special shape generation and flare forming to 2" stainless

    • Sectional forming of armor and ice-class plate

    • Heavy punching and press work to 1000 tons

    • Form angle rolling 4”x4”x3/8”

Kort Nozzles. Welder wearing a helmet welding metal with sparks flying.

Welding

Tested to hold up under pressure.

Our certified welders handle carbon, stainless, and specialty alloys with precision and care, maintaining tight tolerances on massive assemblies that weigh tens of thousands of pounds. From single-piece structures to multi-section builds, every weld is planned, tested, and proven.

    • Certified ABS-qualified procedures for stainless and carbon steel

    • Welding machines up to 600 amp capacity

    • Special welding positioners up to 80,000 lb. capacity

    • Shaft bearing housings, rudder tubes, and structural sub-assemblies

    • Large-diameter circumferential and longitudinal seam welding

    • Pre- and post-heat weld conditioning and inspection

Propeller Nozzles. A person welding metal on a workbench with sparks flying.

Finishing

For surface integrity that lasts decades.

We prep, blast, and coat every structure to ensure long-term performance in the toughest environments—salt, ice, heat, and pressure. Our in-house sandblasting and painting systems are designed for large-scale projects, delivering consistent coverage, adhesion, and corrosion resistance that lasts.

    • Large-scale sandblasting and shot-blasting bays

    • Industrial paint and coating facilities

    • Cold galvanizing and corrosion-resistant finishes

    • Precision masking, staging, and quality checks before delivery

Propeller Nozzles. A vertical arrow pointing downward with a gold outline and a black fill

We’re the right partner for your project if you…

Marine Fabrication Examples. A ship named PACNAV floating alone in calm blue water.

…need a massive custom structure built to spec—something that demands both muscle and precision.

We’re the team behind nearly 2,000 one-piece kort nozzles, plus countless heavy frames, housings, and prototypes built to withstand brutal conditions.

Industrial Fabrication Projects. A snowy harbor with several large cranes and industrial buildings in the background.

…operate in commercial maritime, construction, or industrial environments where the work is huge and can’t fail.

Our parts end up on tugs, barges, landing craft, drill rigs, and heavy equipment that push through ice, heat, and pressure without missing a beat.

Heavy Fabrication Projects. A man with gray hair and beard, wearing a gray button-up shirt, inspecting large industrial machinery or a spacecraft component inside a workshop or hangar.

…require tight tolerances and thick materials.

We regularly engineer, form, weld, and finish thick mild and stainless steel structures weighing tens of thousands of pounds—with fit and finish that pass inspection the first time.

Request Fabrication Quote. Two men having a conversation in a workshop or factory setting, one wearing glasses and a white shirt, the other with a bandana and a black shirt.

…value a partner who thinks beyond the print.

When the project calls for something different, we design and build the fixtures, flaring tables, and adjustable setups to make it possible.

Because for us, it’s never just about the parts—it’s about making sure your operation run stronger for longer.

Some of Our Projects

Ready to be our next case study?

Send us your project details and we’ll reach out with questions or a quote within 1 business day.

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